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Injection Molding Machine Controller

Injection Molding Machine Controller

Injection Moulding machine banner

RETROFIT SOLUTIONS FOR LESS THEN OEM COSTS

injection-molding -machine-controller

Injection molding machine controller system designed especially for plastic injection molding machine automation. Durable Automation is the leading supplier and solution provider of IMM controllers in India at best prices. Our versatile and efficient injection controllers developed specially to meet the requirements of high-performance plastic molding machine.From simple hydraulic injection molding machines to complex and multi-component system with robotics for further processing, we will provide you the injection controller.

Arcuchi injection molding controllers 1108-8", 1108-10" and 1108-15"series ensures high productivity and efficient use of energy.

INJECTION MOLDING MACHINE HMI:

  • High-quality industrial HMI, easy to operate, reliable and durable.
  • Multi-dimensional graphical process data analysis curve, reduce the difficulty of commissioning.
  • Standard U-disk connector is convenient for data backup and update data.

INJECTION MOLDING MACHINE MAIN CONTROL UNIT:

  • Dual-core CPU + ASIC architecture, low power consumption, high performance and stable.
  • Industrial design specifications.
  • Work environment temperature -20°C~ 65°C.
  • Integrated F-RAM technology.
  • User dada never lost.
  • Integration of a variety of control algorithm, simplify the machinery and oil circuit design.
  • 3 CPU Processors.
  • 2 years’ warranty
  • Digital Touch Screen

Molding Injection controller Specifications – Arcuchi

Name Item Specifications Features
8 inch aluminium panel GMC1108-TP-A-08 IO input:32
IO output:40
Temperature:8 channel
Analog voltage output:4 channel(±10V)
Analog current output:3 channel(0~1A)
Analog voltage input:8 channel
RS422 : 1 channel
HMI panel:8 inch panel digital touchscreen
100MHz Ethernet : 1
1、3 core processor inside,processing cycle:<150us;
2、FPGA inside,high-performance requirements can be customized design;
3、Mold position closed-loop control & Ejector position closed-loop control;
4、Servo vavle control system;
5、Supports Ethernet network interconnection and networking;
6、Digital touchscreen,with no drift and long lifetime
10 inch aluminium panel GMC1108-TP-A-10 IO input:32
IO output:40
Temperature:8 channel
Analog voltage output:4 channel(±10V)
Analog current output:3 channel(0~1A)
Analog voltage input:8 channel
RS422 : 1 channel
HMI panel:10 inch panel digital touchscreen
100MHz Ethernet : 1
1、3 core processor inside,processing cycle:<150us;
2、FPGA inside,high-performance requirements can be customized design;
3、Mold position closed-loop control & Ejector position closed-loop control;
4、Servo vavle control system;
5、Supports Ethernet network interconnection and networking;
6、Digital touchscreen,with no drift and long lifetime
15 inch aluminium panel GMC1108-TP-A-15 IO input:32 (extensible)
IO output:40 (extensible)
Temperature:8 channel
Analog voltage output:4 channel(±10V)
Analog current output:3 channel(0~1A)
Analog voltage input:8 channel
RS422 : 1 channel
HMI panel:15 inch panel digital touchscreen
100MHz Ethernet : 1
1、3 core processor inside,processing cycle:<150us;
2、FPGA inside,high-performance requirements can be customized design;
3、Mold position closed-loop control & Ejector position closed-loop control;
4、Servo vavle control system;
5、Supports Ethernet network interconnection and networking;
6、5 lines analog touch screen,with stable performance。

Injection Molding Machine Controller (IMM) – FAQ

  • Is there any warranty for injection molding machine controller?
    Yes, 18 months’ warranty is there.
  • Can you send engineer to install and train at customer place?
    Yes, we will send our engineer to customer place for training and installation.

Note : We reserve the right to cancel or change the above specific model without any prior notice.

To know more details about Injection Molding Machine Controller, feel free to call us @ 9711100810 or email us at sales@durableautomation.com

B & R Controller

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Durable Automation Retrofit package from B&R Automation provides our customers with any make and model of molding machine. This very cost competitive solution to improved machine and processing control, greater productivity, flexibility, networking capability, improved uptime reliability and maintenance ease. Durable Automation’s service and installation provides an all-inclusive approach to providing you the best control retrofit package at a great value. A state of the art controls without the OEM proprietary components.

Controller installation & Machine calibration to include: 

Required machine adjustments to calibrate back to original OEM specifications for the following machine parameters.

  • Machine Hydraulic Pressures
  • Injection Velocities
  • Clamp, injection and ejector positions (if you want to change the position control devices with the new one is available.)
  • Barrel and oil temperatures
  • Injection, cool and cycle timers

 Controller Specifications-B&R

  •  10.4 inch Vertical VGA Display
  • PWM Outputs- 2 (max. 3A)
  • Counter Inputs- 2 event counter and 1 incremental Encoder
  • Thermocouple inputs- 8 sensor type J, K, S and N
  • Analog Inputs- 4 inputs 0-10V or 0-20mA, 4.5V, 14 bit and 2 inputs +/- 10V or 0-20mA, 12 bit
  • Analog Outputs-   +/- 10V, 12 bit
  • Relay Outputs- 6 , NO, 230V/1A
  • Digital Outputs- 48, 2A, 24VDC
  • Digital Inputs- 44, 24VDC, sink /sours, PNP or NPN

Controller Features

  • Position-based clamp control
  • Closed loop control for injection velocity and pressures
  • Five injection velocity segments (configurable)
  • Five pack and five hold pressure segments(configurable)
  • Three Extruder & Backpressure segments (configurable)
  • Core pull and core set software (A1-A5, B1-B5)
  • Core pull and core set timers
  • Three stage air eject software (software & Signals)
  • PID temperature control all zones and nozzle with auto tuning
  • Cold start screw protection with on/off override and soak timer
  • Auto heat start-up and shut down
  • Dual torque/speed range for dual range extruder  motor
  • Quick access to screens.
  • Operator Change Log
  • Multiple levels of password protection
  • Trending/plotting of temperatures, pressures and axis positions
  • Recipe storage for mold data locally (40) or to USB device
  • Alarm log and Alarm History of last 200 alarms
  • Screen capture and save to USB device (any screen)
  • Process monitor and alarms w/bad part output
  • Machine diagnostics of analog and digital I/O
  • Sprue break timer and sequence
  • Robot interface software (SPI 3.0/Europmap 12)
  • Adjustable mold protect pressure
  • Supplemental machine control electrical diagrams.
  • Adjustable clamp third plate pick-up set points.
  • Ejector retracts override set point.
  • Insert molding
  • Ejector Pulse retract w/ multiple pulses
  • Ejector stop back in single
  • Eject retract overrid
  • Additional machine options may be quoted at additional cost.
  • Digital readout of extruder RPM

Durable Automation (B&R Controller – FAQ)

  • Is there any warranty for injection molding machine controller?
    Yes, 12 months’ warranty is there.
  • Can you send engineer to install and train at customer place? 
    Yes, we will send our engineer to customer place for training and installation.

Note: We reserve the right to cancel or change the above specific model without any prior notice.

To know more details about Injection Molding Machine Controller, feel free to call us @ 9711100810 or email us at sales@durableautomation.com.

Arico Controller

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Arico Controller Features:

  • Applicable for Injection Molding controller
  • DCS control (HMI and Remote I / O module) for easy access of external device and controller
  • Various HMI size options: SVGA TFT color LCD panel: 5.6” & 8"
  • Dual - high speed 32 bits CPU ( 260 MHz )
  • High speed Ethernet communication between HMI and Remote I / O module

Specification:

 Remote I/O

HMI

CPU: 2

CPU: 1

CPU speed: 260MHz

CPU speed: 260MHz

Main Control mode: DCS (Multi CPU)

Display: TFT Color LCD

Digital Input: 32

Display size: 5.6” & 8”

Digital output: 32

USB port: 1

Temperature Zones: 8

Number of keys: 128

Oil temperature Zone: 1

Analog input: 6 (0-10v)

Analog output: 5 (0-10v)

RPM input: 1

Note: We reserve the right to cancel or change the above specific model without any prior notice.

To know more details about Arico Controller, feel free to call us @ 9711100810 or email us at sales@durableautomation.com

  

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